Coffee Harvesting and Processing
The journey of our premium coffee begins on the best plantations of the
world, where the ripe coffee cherries are carefully picked. After harvesting,
the beans undergo precise handling and processing to prepare them for
transportation. Once they arrive at our premises, the coffee beans are artfully
roasted by our experienced master roasters. Whether single origin, single estate
or blended: all our premium coffees are known for their exceptional taste and
high quality. Experience the meticulous craftsmanship that goes into every
single cup.
The Harvest of our Premium Coffees
The main season for the coffee harvest varies from region to region and
depends on the dry and rainy seasons: In Brazil, the coffee harvest takes place
from May to September, in Central America from October to March, in Africa from
October to April and in Asia from November to April.
The yield of a
coffee tree can vary significantly, from around 2.5 to 10.5 kg of coffee
cherries, which corresponds to around 0.5 to 2 kg of green beans (green coffee).
Three main methods have been established for harvesting coffee:
Picking, Stripping and Mechanical
Harvesting.
“Picking” takes place when only the fully ripe coffee
cherries are picked individually from the tree, while the unripe cherries are
harvested in a subsequent picking. This method is gentler on the plants, but
also much more time-consuming.
The average daily output of a picker is
between 50 and 100 kg of coffee cherries, which corresponds to around 10 to 20
kg of green coffee. This hand-picked coffee will reach a significantly higher
asking price than the average world market price, which is set on the New York
Stock Exchange.
“Stripping”, on the other hand, involves tearing all the
coffee cherries from the branches, regardless of their degree of ripeness.
This method is often used for Robusta coffee. The cherries fall onto
cloths that are spread out on the ground.
“Mechanical Harvesting” is very similar to stripping, using
special machines instead of human pickers. Subsequently, both methods require
the unripe fruit to be sorted out and the cherries to be cleaned of dirt, twigs
and leaves.
Mechanical Harvesting is particularly efficient on large,
flat areas, such as those found on large coffee farms.
Coffee Processing in the Country of Origin: Wet versus Dry Processing
After harvesting, coffee cherries are neither ready for consumption nor can
they be stored or transported for long. Careful processing is therefore required
in the country of origin in order to remove the pulp, fruit skin, mucus layer
and parchment skin from the coffee bean, clean it and dry it. There are two main
methods of coffee processing: dry or
wet.
Dry Coffee Processing
Dry coffee processing means
that the coffee cherries are dried until the beans can be removed from the husk
without leaving any residue. During this process, the cherries are spread out on
concrete or paved drying surfaces and turned regularly. After around three to
five weeks, the water content of the cherries is reduced from the original
50-60% to around 12%. This particular state of dryness can be measured by the
special rattling sound that the cherries make when shaken.
After drying, the cherries are broken open using rollers. The outer skin is
removed first, followed by the parchment skin, and finally the green beans are
extracted. This method of coffee processing is particularly common on smaller
plantations and in regions with very dry conditions
Wet Coffee Processing
When the wet processing method
is employed, the coffee cherries are first soaked in tanks of fresh water which
will make them swell. The cherries are then processed in ‘pulpers’ to remove the
pulp. The remaining pulp is fermented in fermentation tanks, which takes 24 to
36 hours and shapes the flavour of the coffee. Over-fermentation can lead to
poor quality coffee. After fermentation, the beans are either dried in the sun
or by machine.
This process ensures uniform and controlled fermentation, which gives the
coffee a distinct and well-balanced flavour profile. Compared to dry processing,
which results in more varying flavour profiles, wet processing that is employed
in water-rich regions, achieves a more homogeneous and high-quality
coffee.
Coffee Processing and Transport: From Origin to Shipment
Before the coffee is dispatched to the destination country, it undergoes
important processing steps. Firstly, the beans are hulled in special processing
plants, where residues such as dried pulp and parchment husks are removed. The
beans are then thoroughly cleaned and sorted according to size, density and
colour. The shelled and sorted beans are then either packed into sacks or filled
into containers as bulk goods and prepared for transport.
Premium Coffee by our Expert Roast Masters
After the green beans have arrived at our premises, they are roasted with
great care and passion by our experienced master roasters.
Our master
roasters precisely control the temperatures and stop the roasting process at
exactly the right moment to achieve the perfect balance. During roasting, the
silver skin is also removed, which helps to improve the flavour, aroma and
digestibility.
The roasting process has a decisive influence on the flavour profile of the
coffee and ensures that our premium coffees are among the best qualities on the
world market.
You can find out more about the steps involved in creating
high quality coffee indulgence, our roasting processes and the different degrees
of roasting here:
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